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Engineer Details Challenges and Design Principles of Mountain Road Construction | Wall Street Journal

In a recent video presentation, an experienced structural engineer discusses the complexities involved in designing mountain roads, highlighting the challenges such as the high costs due to the need for blasting rock, the importance of managing steep inclines, and the necessity of creating safe driving conditions through careful planning of grades and alignments. The engineer also addresses the need for super elevation in curves, rockfall mitigation, and water management, as well as the historical evolution of these roads from wagon trails to modern highways. The video emphasizes the goal of creating consistent and unobtrusive road infrastructure that allows drivers to appreciate the surrounding natural beauty.

  • Mountain roads can cost up to $10 million per lane mile, 10 times more than flat roads, due to expensive blasting of rock.
  • Designing mountain roads involves managing steep inclines with grades usually kept to 5% max but can exceed to 6.5% or even 10%.
  • Natural obstacles dictate the path and width of mountain roads, sometimes requiring narrower lanes to avoid environmental disturbance.
  • Switchbacks and tighter turns are necessary when the terrain is too steep, with the radius of these turns varying based on road type and volume.
  • Super elevation helps drivers navigate curves safely, particularly in icy mountain conditions, with a tilt that starts around 2% and can increase with the road’s speed.
  • Rock stability and rockfall risks are assessed using drones and modeling to determine the safest angles for cutting the rock face.
  • Drainage systems are critical for managing fast-moving mountain water, with various designs to direct water away from the roadway.
  • Riprap stabilizes creek sides to support roadways and prevent soil erosion, a significant concern especially after events like wildfires.
  • Maintaining consistency along mountain roads is crucial for safety, avoiding sudden steep turns that could surprise drivers.
  • Historical mountain roads have evolved from following streams and creeks as wagon trails to being adjusted for modern automobile traffic.

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Original video here.

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